Products sawifiahna .
🔹 Twin-screw soya sa siamna line composition .
1. Section hman dan tur ruahmanna siam hmasak a ni.
Grinder: Soy material chu 60–100 mesh ah a pulverize a, uniform mixing. a ni.
Mixer: Soy chu tui, oils, flavors nen a blend a (e.g., "thisen" hmel lanna atan beetroot).
Pre-conditioner: Pre-hydrates mix (extrusion hmaa 30–40% tui awm).
2. Twin-screw extruder (core unit) a ni.
Feeder: Volumetric screw feeder hian input mumal tak a siam thei.
Barrel zone hrang hrang:
Zone 1 (mixing): low-temperature blending.
Zone 2 (cooking): Temperature sang tak nei gelatinization (150–180℃).
Zone 3 (shearing): pressure sang tak hnuaia fiber siam.
Die & Cutter: A lem siam (e.G., "Chicken," porous cubes "pork" tihna atana hman tur flat strip).
3. Post-processing section 1.1.
Dryer/Cooler: Tvp sang lo tan (8–10% moisture).
Marinade Injector/Coater: A thlum, hriak, emaw, rawng (optional). te a infuse thin.
Packaging: Vacuum-a sealed emaw modified emaw atmosphere (MAP) a awm a, chu chu shelf stability. a ni.
4. Control & Monitoring .
Touchscreen HMI: Thil chi hrang hrang siam dan tur recipe a dah a (e.g., chicken vs{2}} beef analogs).
IoT connectivity: Temperature, pressure leh motor load te hla taka enfiah theihna.
Products hman dan tur .
Vegan sa alternative te pawh a awm bawk.: burger, sausage, jerky.
Chaw ei tur peih ei tur .: Instant curry chunks, stir-fry strips.
Protein fortification .: Noodles-ah a inhmeh a, snacks.
Twin-Screw Soya Meat Machine-a thil pawimawh ber berte
1. Sa ang chi fiber structure .
High-shear extrusion hian soy proteins chu fibrous layer-ah a dah a, muscle tissue. replicate a ni.
A rilru a buai em em a, a rilru a hah em em bawk a, a rilru a buai em em bawk a, a rilru a hah em em bawk a, a rilru a hah em em bawk a. 200–600 rpm) leh temperature (140–180℃) control texture (tender vs{4}} Chewy).
2. a zau zawng pawh a awm thei bawk.
Soy flour (50% protein), isolate (90% protein), emaw blends (PEA/Wheat gluten elasticity atan).
"Wet" sa analogs emaw low-moisture emaw atan chuan high-moisture (50–70%) a handle (50–70%) a ni.<10%) for dry TVP.
3. A lem leh a size siam theih a ni.
Dies inthlak danglam theih chuan strip, granule, emaw chunks (3mm–20mm). a siam chhuak thin.
Post-extrusion texturizers (e.g., stretching devices) chuan fiber alignment a tichak zawk.
4. Nutrient humhalh .
HTST (high-temperature short-time) Cooking hian protein quality a humhim laiin anti-nutrients (trypsin inhibitors) a tichak lo thei bawk.
Synthetic binders mamawh-natural texture chu physical shear. atanga lo chhuak a ni.
5. Efficiency sang tak & automation a awm bawk.
A chhuahna tur: 500kg–3 tons/hour (industrial scale).
Energy recovery system hian power hman zat 20–30%. in a tihhniam a ni.
Parameter siamthatna dik tak (moisture, density, expansion) atan PLC-controlled a ni.
Technical Parameters 1000 a ni.
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A rilru a buai em em a, a rilru a hah em em bawk a, a rilru a buai em em bawk a, a rilru a hah em em bawk a. Loyal Soya Nuggets Plant Inventory |
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| Soya sa siamna machine model . | Power dah a ni(KW) . | Power hman zat(kw) . | A theihna(kg/h) . | A zau zawng(m) 1.1. |
| FLD-1 Soya Nuggets siam dan tur machine . |
74 |
52 |
100-150 | 17*1.2*2.2 |
| FLD-2 Soya Nuggets siam dan tur machine . |
95 |
70 |
200-300 | 20*1.5*2.2 |
| FLD-3 Soya Nuggets siam dan tur machine . |
139 |
102 |
300-500 | 28*3.5*4.3 |
| FLD-4 Soya Nuggets siam dan tur machine . |
200 |
160 |
800-1200 | 35*3.5*5.5 |
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